Thanks for your advice!
I already expected that the dust was bad so I used a mask, but thanks for the advice.
I also covered the wood with painter tape, glued on the pattern and covered that with transparent package tape.
so thats was no problem, I know 1" is thick, but the wood is self didn't burn at all.
it was purely the sawdust that got black and smoking. guess the oil in the sawdust must Be the problem then....